Case Studies

LanXess Butyl Rubber Plant

LANXESS Petrochemical Plant Sarnia Canada: Machine Failure Vibration Analysis 3

Location: Sarnia, Ontario
Owner/Operator: LanXess Canada

LanXess, a petrochemical company, operates a major synthetic rubber production facility in Sarnia. The site produces 150,000 tons of Butyl Rubber annually for tire manufactures and other uses.

Using sound intensity measurements, HGC compiled a comprehensive inventory of sound levels for this large and complex operations. The acoustic assessment included evaluation of all existing sources, as well as several proposed new process expansions over the years.

At the same site, HGC was brought in to investigate excessive vibration of process equipment. Failure of multi-story agitator shafts led to an investigation by HGC into the dynamic interaction of the motor, gearbox, shaft and supporting structure. HGC developed recommendations to modify the structure to eliminate resonant behaviour.

Additional services examining noise levels in other process areas were also requested, comparing noise in worker areas to the requirements of the Occupational Health and Safety Act, were also performed

Team Members

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Brian HoweMEng, MBA, LLM, PEng

Principal Acoustical Consultant

Brian has specialized expertise in the areas of wind turbine noise, structural and groundborne vibration, and has undertaken major research projects relating to transportation noise and vibration.

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Rob StevensMASc, PEng

Principal Acoustical Consultant

Rob has decades of experience in measuring, assessing, and mitigating environmental noise impact and workplace noise exposure in all types of industry throughout North America and abroad.

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Corey KinartMBA, PEng, INCE

President, Principal Acoustical Consultant

Corey has extensive experience in the assessment and mitigation of noise emissions from industrial and commercial facilities, and specializes in the use of advanced sound intensity measurement equipment and techniques.

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